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Chop Saw vs Miter Saw: What's the Difference?

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The Metal-Cutting Example DeWalt D28715 14" Chop Saw Check Price on Amazon
The Woodworking Example DeWalt DWS716 12" Double-Bevel Compound Miter Saw Check Price on Amazon
The Premium Woodworking Example Makita LS1219L 12" Dual-Bevel Sliding Compound Miter Saw with Laser Check Price on Amazon

Chop Saw vs Miter Saw: Head-to-Head Comparison

Chop saw (cut-off saw) Miter saw
Primary job Cutting metal stock to length Precision angled cuts in wood
Blade / cutting medium Abrasive wheel (no teeth) — grinds through material Toothed carbide-tipped blade — shears fibers
No-load RPM (verified examples) ~4,000 (DeWalt D28715) ~3,200–3,800 (Makita LS1219L: 3,200; DeWalt DWS716: 3,800)
Materials Steel, iron pipe, rebar, metal tubing; some masonry Lumber, trim, decking, plywood, MDF; softer non-ferrous metals (e.g. aluminum) with the right blade
Cuts Straight 90° crosscuts (some models offer a 45° fence adjustment) Crosscuts, miters, bevels, compound cuts
Angled cuts Fixed head — no miter/bevel (fence may adjust to 45° on some models) Rotating table (typically 45–60° each way); tilting head for bevels
Cut quality Fast, rough, hot edge — needs deburring Clean, precise, finish-ready
Debris Sparks, hot metal, abrasive grit Sawdust
Typical blade size 14" (355 mm) abrasive wheel 8", 10", 12" toothed blades
Example weight ~39 lb (DeWalt D28715) ~48 lb (DeWalt DWS716); ~65 lb (Makita LS1219L slider)
Biggest safety watch-out Abrasive wheel breakage; sparks and fire risk Wrong-material cutting; kickback from misuse

Mobile note: on small screens this table stacks to one card per row with the category as the lead line.

What Is a Chop Saw?

A chop saw — also called a cut-off saw or abrasive saw — is a stationary power tool built around a simple idea: a large abrasive wheel, mounted on a spring-loaded pivoting arm, drops straight down through the workpiece. There are no teeth. The wheel (typically aluminum oxide) grinds through the material by friction, which is why cutting steel on a chop saw throws sparks and leaves a hot, rough edge.

The defining mechanical trait is rigidity: on a traditional chop saw, the head is locked to travel straight down at 90 degrees. That rigidity is a feature — when you're grinding through rebar or angle iron, any wobble is a hazard, so the tool trades versatility for stability. (Some models, like the DeWalt D28715 below, add a fence that adjusts to 45° for angled cuts in metal — the head itself still only chops straight down.)

Chop saws run at speeds suited to abrasive cutting — the DeWalt D28715 runs at 4,000 RPM no-load — and their manuals are emphatic about one thing: only abrasive wheels, never toothed blades. We'll come back to why in the safety section; it's the single most important rule in this article.

What Is a Miter Saw?

A miter saw is a precision woodworking tool built around a different idea: a thin-kerf, toothed carbide blade spinning at high RPM shears wood fibers for clean, accurate cuts. Its defining feature is the rotating table — the head swivels left and right (typically 45–60° each way, with positive stops at common angles like 22.5° and 45°) to cut miters for picture frames, trim joints, and deck boards.

The family gets more capable from there:

  • Basic (single-bevel) miter saw — miters left/right, bevels one direction.
  • Compound miter saw — adds a tilting head for bevel cuts; combined with a miter angle, that's a compound cut (what crown molding corners need).
  • Dual-bevel compound miter saw — bevels both directions, so you never flip the board.
  • Sliding compound miter saw — the head rides on rails, sliding forward and back, so a 12" blade can crosscut boards much wider than its own diameter (the Makita LS1219L manages 15" crosscuts at 90°).

Miter saws cut wood, plywood, MDF, plastics, and — with the correct blade — softer non-ferrous metals like aluminum. They do not cut steel; the high RPM, toothed blade, and lighter construction aren't built for it.

Detailed Reviews: Three Representative Saws

These aren't "the three best saws" — they're verified examples of each side of the comparison, chosen because their manufacturers publish complete specs.

Chop Saw vs Miter Saw: Representative Products — Comparison Table
Product Key Specs Best Use Case Standout Feature Amazon Link
DeWalt D28715 14" Chop Saw
The Metal-Cutting Example
15A / 5.5 HP, 4,000 RPM, 14" abrasive wheel Metal fabrication: steel, rebar, pipe QUIK-CHANGE keyless wheel system Check Price
DeWalt DWS716 12" Double-Bevel Compound Miter Saw
The Woodworking Example
15A, 3,800 RPM, 12" carbide blade Woodworking and trim: miters, bevels, compound cuts 14-stop stainless miter detent plate Check Price
Makita LS1219L 12" Dual-Bevel Sliding Compound Miter Saw with Laser
The Premium Woodworking Example
15A direct-drive, 3,200 RPM, 15" crosscut Premium woodworking: wide boards, crown molding, fine trim Laser guide + 60° miter capacity Check Price

DeWalt D28715 14" Chop Saw — The Metal-Cutting Example

Who it's for: Anyone cutting steel stock: fabricators, welders, and DIYers cutting rebar, angle iron, pipe, or conduit to length.

The D28715 is DeWalt's 14-inch abrasive chop saw, and its spec sheet reads like the definition of the category: a 15-amp motor (5.5 HP maximum) driving a 14-inch abrasive wheel with a 1-inch arbor at 4,000 RPM no-load. Capacity is 5 inches for round stock and 4-1/2 x 6-1/2 inches for rectangular material. It weighs 39 pounds. DeWalt's productivity features are all about the metal shop: the QUIK-CHANGE keyless blade-change system (no wrench to lose), a Quick-Fence that adjusts tool-free to 45° for angled cuts, a Quick-Lock vise for fast clamping, soft start to extend motor life, and an extra-wide steel base for stability. It ships with a 14-inch abrasive wheel.

The honest limitations: it's a one-trick tool by design — straight-down abrasive cuts in metal (plus that 45° fence adjustment). The cuts are rough and hot; expect sparks, noise, and deburring. At 39 pounds it's portable but not light, and abrasive wheels are consumables — factor wheel cost into ownership. This saw will not do finish carpentry, and it was never meant to.

Verdict: The canonical chop saw. If your work is steel, this is the shape of the right answer.

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The Metal-Cutting Example

DeWalt D28715 14" Chop Saw

DeWalt's 14-inch abrasive chop saw is the defining example of its class: a 15-amp (5.5 HP max) motor driving a 14-inch abrasive wheel at 4,000 RPM, with the QUIK-CHANGE keyless wheel-change system and a 45° adjustable Quick-Fence.

  • 15A / 5.5 HP max motor with soft start for heavy fabrication work
  • QUIK-CHANGE keyless wheel-change system — no wrench to lose
  • Quick-Fence adjusts tool-free to 45° for angled cuts in metal

Important limitation: A one-trick tool by design — straight-down abrasive cuts in metal only; cuts are rough and hot, and abrasive wheels are consumables.

  • Motor: 15A / 5.5 HP max
  • No-load speed: 4,000 RPM
  • Capacity: 5" round / 4-1/2" × 6-1/2" rectangular

Best for: Cutting steel stock: rebar, angle iron, pipe, and conduit to length.

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DeWalt DWS716 12" Double-Bevel Compound Miter Saw — The Woodworking Example

Who it's for: DIYers and trim carpenters cutting lumber, baseboards, crown molding, and deck boards at precise angles.

The DWS716 is DeWalt's 12-inch double-bevel compound miter saw: a 15-amp motor delivering 3,800 RPM through a 12-inch carbide-tipped blade (included). The angle capacity is the whole point — 0–50° miter left and right with a stainless detent plate and 14 positive stops, and 0–48° bevel left and right with stops at 0°, 22.5°, 33.9°, and 45°. Tall sliding fences support 6-5/8" crown molding nested and 6-1/2" base molding vertically. Per DeWalt's listings it crosscuts 2x8 lumber at 90° and 2x6 at 45°. It includes a blade wrench, dust bag, and vertical clamp.

The honest limitations: it's a non-slider, so crosscut width is limited to roughly the blade's reach — wide shelving boards and big timbers need a sliding saw (like the Makita below) or multiple passes. And like every miter saw, it's a wood tool: steel is not on the menu.

Verdict: The standard-issue miter saw for wood and trim. If your work is angles in lumber, this is the shape of the right answer.

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The Woodworking Example

DeWalt DWS716 12" Double-Bevel Compound Miter Saw

DeWalt's 12-inch double-bevel compound miter saw is the standard-issue woodworking example: 15 amps and 3,800 RPM through a 12-inch carbide blade, with 0–50° miter and 0–48° bevel capacity.

  • 0–50° miter with stainless detent plate and 14 positive stops
  • Double-bevel 0–48° with stops at 0°, 22.5°, 33.9°, 45°
  • Tall sliding fences support 6-5/8" nested crown and 6-1/2" vertical base

Important limitation: A non-slider, so crosscut width is limited to roughly the blade's reach — and like every miter saw, it's a wood tool: steel is not on the menu.

  • Motor: 15A
  • No-load speed: 3,800 RPM
  • Blade: 12" carbide-tipped (included)

Best for: DIYers and trim carpenters cutting lumber, baseboards, crown molding, and deck boards at precise angles.

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Makita LS1219L 12" Dual-Bevel Sliding Compound Miter Saw — The Premium Woodworking Example

Who it's for: Serious woodworkers and finish carpenters who need maximum capacity and precision — wide crosscuts, tall crown, fine trim.

The LS1219L is Makita's 12-inch dual-bevel slider: a 15-amp (1,800W) direct-drive motor at 3,200 RPM, miters 0–60° left and right, bevels 0–48° left and right, and — the slider's payoff — 15-inch crosscuts at 90° plus 6-3/4" vertical baseboard and 8" nested crown capacity. Makita's 2-steel-rail forward-sliding design lets it sit close to a wall, and it ships with a 60-tooth carbide blade, laser guide, and dust bag. It weighs 65 pounds.

The honest limitations: 65 pounds and a large footprint — this is a workshop saw, not a carry-up-the-ladder saw. The premium feature set comes at a premium price tier, and none of that capacity helps if your actual job is cutting steel.

Verdict: The capacity king of miter saws. For wide, precise woodwork it's superb — and it's still not a chop saw.

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The Premium Woodworking Example

Makita LS1219L 12" Dual-Bevel Sliding Compound Miter Saw with Laser

Makita's 12-inch dual-bevel slider is the premium woodworking example: a 15-amp direct-drive motor at 3,200 RPM with 15-inch crosscut capacity, 60° miters, and a built-in laser guide.

  • 15" crosscuts at 90° — the slider's payoff for wide boards
  • Miters 0–60° and bevels 0–48°, both directions
  • 2-steel-rail forward-sliding design sits close to a wall; built-in laser guide

Important limitation: 65 pounds with a large footprint — a workshop saw, not a carry-up-the-ladder saw — and none of that capacity helps if the job is cutting steel.

  • Motor: 15A / 1,800W direct-drive
  • No-load speed: 3,200 RPM
  • Crosscut capacity: 15" at 90°

Best for: Serious woodworkers and finish carpenters needing maximum capacity and precision.

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Buying Guide: How to Choose Between a Chop Saw and a Miter Saw

Step 1: Name the material

This decides it in 90% of cases. Steel, rebar, iron pipe, angle iron, metal tubing → chop saw. Lumber, trim, molding, decking, plywood → miter saw. If you cut both regularly, you need both tools (or a shop setup that covers both) — no single saw does both jobs well, whatever the silhouette suggests.

Step 2: Name the cuts

Do you need angles? Miters for frames, bevels for trim, compound cuts for crown molding — that's miter-saw territory, full stop. A chop saw makes 90° crosscuts (with a 45° fence option on some models); asking it for compound joinery is asking the wrong tool.

Step 3: Know the third option: the dry-cut metal saw

Between the abrasive chop saw and the miter saw sits the dry-cut (cold-cut) metal saw: it looks like a miter saw, often miters like a miter saw, but spins a carbide-tipped metal-cutting blade at lower RPM for cleaner, cooler, nearly spark-free cuts in steel. If you need angled cuts in metal — say, mitered steel tubing for a railing — a dry-cut saw is the honest answer, not a miter saw with a swapped blade. It's a separate purchase, and worth knowing about before you try to make one tool do everything.

Step 4: Budget for the whole job, not just the saw

Abrasive wheels are consumables — a chop saw's running cost includes wheels. Miter saws want dust collection (a bag at minimum, a shop vac ideally) and the right blade for the material. Both want PPE: eye and ear protection at minimum, a dust mask for wood, and fire awareness for metal. Price the setup, not the tool.

Step 5: Match the saw to your space

A 14" chop saw throwing sparks needs clear space away from combustibles — it's a garage/driveway tool, not a spare-bedroom tool. A sliding miter saw needs depth for the rails (or a forward-rail design like the Makita's that sits near a wall). Measure before you buy.

Saw Types at a Glance

  • Abrasive chop saw (cut-off saw): 90° abrasive cuts in steel and other ferrous metals. The DeWalt D28715 is the archetype. "Cut-off saw" is simply another name for this tool — which answers the "miter saw vs cut off saw" keyword directly: a cut-off saw is a chop saw, and everything in this article about chop saws applies to it.
  • Dry-cut metal saw: carbide-tipped blade, lower RPM, cleaner cooler cuts in metal, often with mitering ability. The bridge between the two worlds.
  • Basic miter saw: single-bevel miters in wood. The entry point for trim work.
  • Compound miter saw: adds beveling for compound cuts. The DeWalt DWS716's class.
  • Sliding compound miter saw: rails extend crosscut capacity for wide boards. The Makita LS1219L's class.
  • Dual-bevel: bevels both directions — available across the compound and sliding classes.

Chop Saw vs Miter Saw: When Each One Wins

The chop saw wins when: the material is steel (or iron, rebar, pipe); the cuts are straight crosscuts to length; speed matters more than edge finish; you're in a fabrication workflow. Nothing else in this price class chews through 5" steel stock like a 14" abrasive wheel.

The miter saw wins when: the material is wood (or wood products, plastics, soft aluminum with the right blade); the cuts need angles — miters, bevels, compounds; the edge needs to be clean and finish-ready; you're in a carpentry or trim workflow. A chop saw cannot do any of this.

The overlap zone (small, handle with care): both can crosscut at 90°, and some chop saws manage a 45° fence cut. But "both can make a straight cut" doesn't make them interchangeable — the blade, RPM, debris, and finish are all different. And a miter saw fitted with a proper non-ferrous blade can cut aluminum trim — that's the one legitimate material crossover, and it's still wood-adjacent work.

What neither does: rip long boards lengthwise (that's a table saw or circular saw), cut curves (jigsaw, bandsaw), or replace a grinder for shaping metal.

7 Mistakes Buyers Make with Chop Saws and Miter Saws

  1. Putting a toothed blade on a chop saw. The cardinal sin. Chop-saw manuals forbid it explicitly — a RIDGID abrasive cut-off manual warns "Never use a toothed sawblade such as a carbide tip blade," and trade safety guidance says never attach a toothed saw blade to a chop saw. The tool's speed, guards, and geometry are built for abrasive wheels; a toothed blade can shatter or kick back violently.
  2. Putting an abrasive wheel in a miter saw. The mirror-image mistake. Miter-saw manuals forbid abrasive wheels (one major manufacturer's manual lists "Do not use any abrasive wheel" among its safety warnings) — the RPM, guards, and dust handling are wrong for it.
  3. Cutting steel on a miter saw "just this once." The high-RPM toothed blade isn't built for ferrous metal; you'll overheat the blade, wreck the cut, and risk the workpiece grabbing. One major manufacturer's miter-saw guidance states plainly: for wood; do not use for cutting metal or masonry.
  4. Expecting finish cuts from a chop saw. Abrasive cutting is grinding — the edge comes out rough and hot. If your project needs clean edges, you need deburring (or the dry-cut saw from the buying guide).
  5. Buying a chop saw for angled woodwork. The head doesn't miter or bevel (beyond a 45° fence adjustment on some models). Crown molding on a chop saw is a non-starter.
  6. Skipping the clamp. Both saws demand the workpiece be secured — a chop saw's vise, a miter saw's clamp. Freehanding small offcuts is how kickback happens.
  7. Ignoring the spark zone. Abrasive cutting throws hot sparks and grit a surprising distance. Combustibles, fuel, and other people don't belong in the spark flight path — and the cut piece stays hot long after the wheel stops.

Chop Saw and Miter Saw Safety: What the Manuals Actually Say

Power saws injure people every year, and the chop-saw-versus-miter-saw confusion is a real contributor — it leads buyers to the wrong blade in the wrong tool. The guidance below is drawn from manufacturer and trade sources (each point cites its source type); treat these as verified examples from primary sources, not as a complete safety manual — read the manual for your specific tool before you cut anything.

  1. Never mount a toothed blade on an abrasive chop saw. (RIDGID abrasive cut-off machine manual: "WARNING: Never use a toothed sawblade such as a carbide tip blade or any non abrasive cut-off wheel." Trade chop-saw policy: "NEVER attach a saw chain, woodcarving blade, or toothed saw blade.")
  2. Never mount an abrasive wheel on a miter saw. (Major manufacturer miter/circular-saw manual: "Do not use any abrasive wheel." Guards and RPM ratings are engineered for toothed blades.)
  3. Match the wheel to the tool. Use only the wheel diameter and arbor the tool specifies (e.g. 14" wheel, 1" arbor on the saws above), with a wheel RPM rating at or above the tool's no-load speed. (RIDGID manual specifies 14" wheels "marked for 3600 RPM or higher" with a 1" arbor.)
  4. Inspect the wheel before every session. Never use a damaged, deformed, or cracked wheel; do a short no-load test run and watch for wobble. (Trade chop-saw policy: check the wheel is properly mounted and turns freely; test-run without load.)
  5. Respect the spark zone. Cutting metal throws flying sparks — keep people clear and combustibles out of the spark flight path. (Trade chop-saw policy.)
  6. Let the wheel stop. After releasing the switch, the wheel keeps spinning — wait for a complete stop before reaching for the workpiece, and never try to pull a spinning wheel out of a cut. (Trade chop-saw policy: switch off and wait for full stop; never restart in the cut — let it reach full speed and re-enter carefully.)
  7. Keep the guard positioned for maximum safety. (Abrasive-saw manual guidance: the guard should expose the least amount of wheel toward the operator; it protects against broken-wheel fragments.)
  8. Wear the PPE. Eye and ear protection, every session; a dust mask for wood/masonry dust. (Miter-saw manufacturer guidance.)
  9. Use only the blades your tool's manual recommends — and keep them sharp. Dull or wrong blades force the cut, and forcing the cut is where control is lost. (Manufacturer guidance across both tool types.)

SERP Danger Rebuttal: Bad Advice We Found (and Reject)

  1. "Chop saws are designed for toothed blades; abrasive wheels are dangerous in chop saws." We found this stated as fact on one ranking page — it is exactly backwards. The DeWalt D28715, the defining chop saw of its class, ships with a 14-inch abrasive wheel, and manufacturer manuals for abrasive cut-off machines warn against toothed blades, never against abrasive wheels. That page appears to confuse abrasive chop saws with dry-cut metal saws (which do use toothed carbide blades). Don't let one site's category error rewrite the tool's design.
  2. "Just swap blades and use one saw for everything." Seen across forums and thin content: put a metal blade in your miter saw, or a wood blade in your chop saw, and skip the second purchase. The manuals say no — in both directions (see the safety section). Blade swaps across tool categories are how wheels shatter and blades kick back.
  3. "A miter saw is just a fancy chop saw." The silhouette invites this, and it's the root of most bad buying advice on this keyword. Similar shape, opposite engineering: abrasive grinding versus toothed shearing, steel versus wood, fixed head versus full angle adjustment. Buying on looks is how you end up cutting rebar with a trim saw.
  4. "RPM doesn't matter — a blade is a blade." It matters enormously: abrasive wheels and toothed blades are rated for specific speed ranges, and the two tool types run at different speeds for different cutting actions. Always match the accessory's rating to the tool — the manuals are unanimous on this.

Frequently Asked Questions

(Question keyword provenance: SERP-verified — engineerfix.com's article "Is a Chop Saw a Miter Saw? Key Differences Explained" ranks on this query cluster, 2026-10-17.) No. They look alike but are different tools: a chop saw is an abrasive, fixed-90° metal-cutting saw; a miter saw is a toothed-blade woodworking saw with miter and bevel adjustment. The shared silhouette is where the similarity ends.

(Provenance: SERP-verified — engineerfix.com's "Can a Miter Saw Be Used as a Chop Saw?" ranks on this query, 2026-10-17.) Not for the chop saw's job. A miter saw can't safely cut steel — its high-RPM toothed blade and lighter construction aren't built for ferrous metal, and manufacturer guidance says not to use miter saws for metal or masonry. For angled cuts in metal, the right tool is a dry-cut metal saw, not a miter saw.

(Provenance: manufacturer-manual warnings — RIDGID abrasive cut-off manual ("WARNING: Never use a toothed sawblade"), Fein abrasive-saw manual, and trade chop-saw safety policy all forbid it; verified 2026-10-17.) No — never. Chop-saw manuals explicitly forbid toothed blades: the speed, guards, and geometry are engineered for abrasive wheels, and a toothed blade can shatter or cause violent kickback. This is the single most dangerous swap in this article.

(Provenance: SERP-verified — sensibledigs.com's "Chop Saws vs Miter Saws" includes a dedicated "Chop Saw Angles?" section; DeWalt's D28715 spec confirms a 45° Quick-Fence; verified 2026-10-17.) Mostly no, with one honest exception: a traditional chop saw's head is fixed at 90° — it cannot miter or bevel. Some models, like the DeWalt D28715, add a fence that adjusts to 45° for angled cuts in metal. That's a fence adjustment, not a miter saw's rotating table and tilting head — for real angle work in wood, you need the miter saw.

(Question keyword provenance: secondary pack keyword K10594 "miter saw vs cut off saw" (vol 1,000); finepowertools.com's comparison is literally titled "Miter Saw vs Chop Saw (cut-off saw)"; verified 2026-10-17.) Nothing — "cut-off saw" is another name for a chop saw (manufacturers like DeWalt and Makita use "cut-off machine" in their catalogs). So "miter saw vs cut-off saw" is the same question as "chop saw vs miter saw": abrasive metal-cutting saw versus toothed woodworking saw.

(Provenance: SERP-verified theme — finepowertools.com and engineerfix.com both address it; verified 2026-10-17.) Only soft, non-ferrous metals like aluminum, and only with a blade made for the job — never steel, never masonry. Even then, a miter saw is a wood tool first; if metal cutting is the actual job, a chop saw (straight cuts) or dry-cut metal saw (angled cuts) is the right purchase.

Final Verdict

Buy the chop saw if you cut steel — rebar, angle iron, pipe, tubing — and your cuts are straight crosscuts to length. The DeWalt D28715 shows what the right tool looks like: abrasive wheel, rigid 90° head, vise, and sparks as a feature, not a bug. Buy the miter saw if you cut wood — lumber, trim, molding, decking — especially at angles. The DeWalt DWS716 covers the standard compound-miter brief; the Makita LS1219L covers it with maximum capacity.

If you caught yourself thinking "they look the same, so one saw can do both" — that's the most expensive sentence in this article. The silhouette is a coincidence of engineering; the blade, the RPM, the materials, and the safety rules are all different. Name your material, name your cuts, and buy the saw built for both. And whatever you buy: read the manual, match the accessory to the tool, clamp the workpiece, and respect the spark zone.

Final Recommendations

The Metal-Cutting Example: DeWalt D28715 14" Chop Saw — the canonical abrasive chop saw for steel work

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The Woodworking Example: DeWalt DWS716 12" Double-Bevel Compound Miter Saw — the standard-issue miter saw for angles in lumber

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The Premium Woodworking Example: Makita LS1219L 12" Dual-Bevel Sliding Compound Miter Saw with Laser — the capacity king of miter saws for wide, precise woodwork

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